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Will visual inspection replace manual inspection

Sep 02, 2021
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With the increasing approach of artificial intelligence to daily production and life, visual inspection machine as an ai intelligent equipment in the field of product inspection has also been adopted by more and more industry enterprises, and its efficient detection quality has been increasingly favored by manufacturers. So will the visual inspection machine really replace the manual?



For example, the machine vision inspection machine of Yuzhen Technology usually uses a single camera or multiple cameras to automatically check and analyze the adverse phenomena existing in the appearance of the product, and then uses the obtained data to control the process or production activities. For example, in a typical application of an assembly line, after an operation is performed on a part, the camera is triggered to capture and process an image. The camera can be programmed to check the position, color, size or shape of the target object, etc., according to the criteria, to screen good products and eliminate bad ones.



Many industries began to use more and more of Yuji's automated machine vision, rather than manual inspectors, because it is more suitable for repetitive inspection tasks, but also more rapid, more objective, and can continue to work 24 hours a day, perfectly replacing the shortcomings of manual inspection, Yuji technology's machine vision system can detect up to 36,000 products per hour. And provide more consistent and reliable inspection results than human inspectors.

By reducing defects and increasing production, machine vision systems help manufacturers track products, components and improve compliance, thereby saving costs and improving profitability.



Machine vision inspection technology has broad prospects, it is expected that with the maturity and development of machine vision technology itself, machine vision inspection technology will play an increasingly important and irreplaceable position in modern and future manufacturing enterprises.


Advantages of machine vision inspection system:

1. Higher efficiency: low efficiency of manual detection; Machine vision detection speed is fast, can be hundreds or even thousands of dollars per minute, can be 24 hours uninterrupted continuous work.

2. Higher accuracy: human vision is limited by itself, and will also be affected by subjective emotions, physical energy, etc., which cannot guarantee accuracy, and visual detection machine as long as there is no difference in parameter Settings, multiple machines with the same configuration can guarantee the same accuracy;

3. Lower cost: machines are more effective than manual inspection, thus replacing high labor costs, and in the long run, the cost of machine vision inspection is much lower than manual inspection, and more efficient.

4. Fast information integration and digital management: machine vision detection can measure multiple technical parameters at a time through multi-station measurement methods, measure data and generate reports after measurement, without manually adding one by one;

5. With AI deep learning algorithm, the longer the use time, the stronger the machine learning ability, the more data accumulation, so as to handle all kinds of complex detection items;

6. It can be applied to a variety of industries and mines: the machine can work in harsh, complex and dangerous environments, and can also complete the detection work well in occasions where human vision is difficult to meet the needs;

7. Will not cause contact damage to the product: machine vision in the process of detecting the workpiece, do not need to contact the workpiece, will not cause contact damage to the product;

8. More objective and stable: in the process of manual detection, the test results will be affected by personal standards, emotions, energy and other factors. The machine strictly follows the set procedure, the accuracy is far better than the manual;

9. Avoid secondary pollution: manual operation sometimes brings uncertain sources of pollution, thereby polluting the workpiece;

10. Simple maintenance: low technical requirements for the operator, long service life and other advantages.



In view of the visual inspection machine in product inspection is far better than the artificial inspection efficiency, as well as the concept of industry 4.0 and national policy support for artificial intelligence, its replacement of artificial intelligence will also be an inevitable trend, but this will also be a long-term transition, Yuji technology will witness the bright prospects of visual inspection automation with the industry upstream and downstream.


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